Greg's Rabbit Diesel Turbo -
Sold!
This is NOT a "Rabbit Turbodiesel" but rather a Rabbit Diesel L that's been turbocharged
with 1986 1.6TD intake and exhaust. It still has the non-turbo long block.
I've done extensive work on this car since I bought it off the street last December. Frankly, it's becoming depressing making this list
of stuff I've done in the last year or so, as I
realize how much time and money I've dropped into this little car. My daily commute has shrunk from 115 miles per day to less than 30. Regardless, I've enjoyed every minute of ownership, maintenance, and repair; the knowledge I've gained is going
to be worth every penny of the financial loss.1984 Rabbit Diesel L
- Approximately 235,000 miles
- 5-speed manual transmission
- Tan exterior, blue interior
This car started out as a virtual wreck December 2002. It was sitting in a parking lot along a road I frequent with a For Sale sign on it.
I stopped; the guy wanted $100 for it. It started and ran, and that was about it. I bought it on the spot. After about 20 miles I realized why it was
being sold for $100: virtually everything in it was broken or worn out. Over the months
since then and 15,000 miles I've basically rebuilt a Rabbit:
Rebuilt Engine
Remanufactured 12mm head head (solid lifters) - $400
- new Rings
- new rod bearings
- new timing belt
- all new gaskets and seals (proper head gasket, measured piston deck height)
- new thermostat
- new head bolts
- all new belts
- all new coolant hoses
- new fluids and filters (oil every 3K miles)
Intake/Fuel:
- new glow plugs
- new remanufactured injectors
- A2 TD injection pump with aneroid
Upgrades:
- Corrado rubber valve cover gasket
- Coolant/oil intercooler
- A3 lower oil pan windage tray with rubber gasket
- OEM VW accessory water-in-fuel LED
Other engine repairs:
- **NEW** alternator with "W" terminal
- New motor mounts
- New battery
- New reverse lamp switch
Once that was done I installed all the intake and exhaust parts from a 1986 A2 Jetta TD:
- A2 TD diesel injection pump
- A2 TD intake manifold
- A2 TD turbocharger
- A2 TD exhaust mainfold
- A1 Rabbit turbodiesel exhaust elbow and downpipe, connected to stock Rabbit diesel exhaust
- K&N cone-type air filter connected to a stock A2 TD intake pipe
Suspension and Brakes
- New rear shocks and new front strut inserts
- New upper front strut mounts
- New right tie rod
- Two new reman front calipers
- Front stainless-braided lines
- Total brake fluid system flush
- New Rabbit GTi vented calipers
- New front super metallic pads
Body/Chassis
- A2 Jetta 14" steel wheels with new 185/60-14 tires
- GTi front spoiler (included, not installed)
- Two new outer door mirrors (not remote)
- Black aluminum GTi bumpers
- Four new bumper ends
- All new shifter bushings and shifter links
- Replaced left fixed vent glass with flip-open type, bolt-type not glued
- Two new fuel caps (1 extra)
- New headlamps
- New wiper blades
Interior
- Original "camel" vinyl interior replaced with blue cloth from a Rabbit GTi
- GTi Recaro seats (front and back) re-foamed and re-covered with new foams
and blue suede TMI covers.
(MINT, MINT, MINT!)
- New headliner, recovered with suede material matching front seats
- New TMI blue carpet
- Standard GTi rear seat and door panels
- Blue seat belts and all trim covers
- Scirocco center console with gauges
- Scirocco sport three-spoke steering wheel
- New and/or very good condition door and window seals
- GTi golf ball 5-speed shift knob
- Original factory build sheet from Westmoreland, found it taped to the roof
above the headliner
Instrumentation
- Original Rabbit diesel speedo cluster
- A2 TD tachometer replacing clock
- Oil pressure gauge, oil temperature gauge, voltmeter in center console
- Matching boost and EGT gauges in radio slot
- NO RADIO INSTALLED
UPDATE! 30 November 2003I got bored this past weekend and decided to
install the following items I had on hand:
- Used 7A 5-speed transaxle, changed oil (old oil looked great). Replaced
trans shaft seals and shift rods with new, replaced all shifter bushings.
- Sachs 200mm clutch disc and pressure plate
- New crankshaft rear main seal
- New front control arms and bushings
- New front wheel bearings
- New ball joints
- GTi front swaybar with control arm clips, GTi struts and all suspension
springs
- New Bilstein Touring shocks and strut inserts
- New upper strut tops
Here's it getting all that stuff installed...
Whew! what a list, eh?The only bad news is that the car needs some
bodywork and paint. In all honesty, the body isn't in really too bad condition,
there's no crash damage and it doesn't appear that it was in an accident, but it
was last owned by a 17-yr-old kid. It's just got dings and dents on
virtually every panel. There's also some rust on the rear valence under
the rear bumper and around the windshield. There's still some surface scabs that I repaired this summer in
various locations, but none were deep or rusted through. Despite that, this thing is, mechanically and interior, virtually brand new.
If you've seen the work I did resurrecting the last V-Dub (http://www.gatm.com/cars/gti.html)
you'd know I do good work. All that's left is the outside cosmetics...